Tested: How well does the heat pump heat pump heating in a half-timbered house?

Energy-saving potential in listed buildings exhausted

Exterior view varw diebel

Can a listed half-timbered house from the 17th century be heated with a heat pump?
How big is the savings potential?

Walter Diebel, Regional Sales Manager at varmeco GmbH & Co. KG, answered these questions in a self-experiment.
Anticipated: Today, the Diebel family heats their two half-timbered houses in Alsfeld around 40% more cheaply than before with natural gas heating.

before_after comparison renovation half-timbered house diebl_2
„We are now not only heating in a CO²-neutral way, but also save on operating costs. Instead of spending around 7,000 euros a year on natural gas, we now spend around 4,200 euros for heating electricity and pellets. The energy costs are 40 percent lower.“
walter diebl
Walter Diebel
Homeowner and Regional Sales Manager at varmeco GmbH & Co. KG

Monument protection limits passive insulation measures

Before renovating the heating technology, Diebel had already taken passive energy-saving measures - as long as this was permitted by the preservation order. On the inside, for example, clay plaster, wood fiber boards or thermal insulation plaster ensure lower heat loss, while on the outside, thermal insulation was only allowed to be applied under the wood and slate shingles. But even with this, the heat transfer values of the houses are a far cry from those of today's buildings. As some of the ceilings of the buildings, which offer around 300 m² of living space, are low, underfloor heating is not feasible; ceiling heating would not be practical due to the beam construction. „This meant we had to stick with traditional radiators, which require a higher flow temperature to cover the heat demand in winter,“ explains Diebel.

Climate-neutral heating with electricity and pellets instead of natural gas

Not exactly the best conditions for the use of heating heat pumps, as they operate with poor efficiency at high flow temperatures.

However, TGA specialist planner Diebel loves challenges, and when his employer eXergiemaschine he ventured into the renovation project. „We wanted to switch to clean heating technology,“ he reports. 

Electricity or wood should replace natural gas as the energy source. „The eXergiemaschine also makes it possible to plan an efficient heating system for our timber-framed houses that uses a heat pump as the main source.“

Kaufbeuren half-timbered house Diebl Scheme heating system
Diagram of the new heating system for the two half-timbered houses, which are around 400 years old (Pictures: varmeco / W. Diebel)

The eXergiemaschine provides the temperature boost

The eXergiemaschine is a special water-to-water heat pump developed by Diebel's employer varmeco and its Swiss partner BMS-Energietechnik, which is designed for higher source temperatures of 30 °C and above. It therefore does not replace the heating heat pump, but can usefully supplement it.

The heat pump can work in its optimum operating range and only needs to supply 35 or 40 °C, while the eXergiemaschine provides a further temperature boost of up to 65 °C. This is hot enough for high flow temperatures in the heating circuit or for hygienic hot water preparation. „Although two devices - heat pump and eXergiemaschine - are then working, they require significantly less power in total than a heat pump alone, which has to reach high target temperatures,“ explains Diebel.

eXergiemaschine, left in the picture
The eXergiemaschine (black device on the left) raises the temperature supplied by the heat pump to approx. 65 °C. The system controller (right) monitors all sources and optimizes the heating circuits.

Space (for storage heaters) even in the smallest cellar

For the operation of the eXergiemaschine a heat accumulator is required, as is used in newer heating systems anyway. 

In the Diebel family's case, however, it was not so easy to install: „Low ceilings and small doors prevented us from installing a storage unit with the necessary volume - so we had three smaller ones installed instead,“ says Diebel. 

Each cylinder is assigned its own temperature range (cool, warm, hot). The heating circuits of the two buildings and the hydraulic instantaneous water heater for DHW heating access the hot cylinder, in the upper section of which a temperature of around 65 °C is provided.

Installation of storage heaters
Because a large storage heater would not have fitted through the doors, three smaller ones were installed here.

Pellet boilers for cold winter days

Down to an outside temperature of approx. 5 °C, the new air-to-water heat pump and the eXergiemaschine sufficient heat to operate the heating and hot water system. At temperatures around and below freezing, a pellet heating system (with fine dust filter) supports the heating system.

Higher-level controller creates transparency

The controllers of all heat sources operate temperature-controlled and autonomously. Nevertheless, Diebel has provided the system with higher-level electronics - the system controller VarCon380 from varmeco. „I can see the operating status of the sources and the heat flows [the respective temperatures in the flow and return] or fault messages on the controller,“ says the homeowner, explaining the advantage of the VarCon380. 

„All key operating information is displayed in a clear interface, which I can view on my computer via Ethernet or the Internet.“ The system controller also made it possible to optimize the heating circuit control for the two buildings in order to save even more energy.

At outside temperatures from 5 °C, the heat pump and eXergiemaschine can provide sufficient heat.
On cold winter days, the pellet heating supports the system (here in the picture the fine dust filter). At outside temperatures from 5 °C, the heat pump and eXergiemaschine can provide sufficient heat.

Around 40 percent lower energy costs

Diebel is satisfied with the result of his renovation project: „We are now not only heating CO2-neutrally, but also saving on operating costs. 

Instead of spending around 7,000 euros a year on natural gas, we now spend around 4,200 euros on electricity and pellets for heating. Energy costs are therefore 40 percent lower.

“The investment in the new technology therefore pays off in the long term. „The amortization period is longer than for many other properties,“ admits Diebel. 

„But our building proves that even buildings that are around 400 years old can be equipped with a modern central heating system and operated economically.“

The new heating system also includes a hydraulic instantaneous water heater (black appliance). It uses the heat from the heating cylinder to heat fresh drinking water. The heating circuit and drinking water are strictly separated.
The new heating system also includes a hydraulic instantaneous water heater (black appliance). It uses the heat from the heating cylinder to heat fresh drinking water. The heating circuit and drinking water are strictly separated.

How the eXergiemaschine works

Around 40 percent lower energy costs

The eXergiemaschine, developed by varmeco and its Swiss partner BMS-Energietechnik, creates an optimized temperature stratification in the buffer cylinder (heating cylinder). For this purpose, a water-to-water heat pump with a nominal heat output Qth of 3 to 40 kW) operates inside the appliance, which is designed for a large temperature spread of around 50K in the buffer cylinder and also works at source temperatures of 55°C and above. During operation, the eXergiemaschine draws water from the center of the storage system via two circuits. One circuit feeds water to the heat pump condenser, where it is heated before entering the hot part of the cylinder. The other circuit runs via the evaporator and then feeds the cooled water into the lower, cold storage tank area.

The eXergiemaschine is available in the 3- and 5-kW version is available as a compact wall-mounted appliance (see image) and in the output classes 5 to 40 kW heat output as a floor-standing appliance. An even larger eXergiemaschine for hospitals, apartment blocks or commercial use, for example, is currently under development.

What our customers say

"varmeco offers excellent product quality and is also easy to work with. For a large project in Winsen (Luhe), the eXergiemaschine provided the solution we needed without us having to cascade additional heat pumps. The service is also excellent: commissioning runs smoothly and any questions are answered quickly and competently. I have no hesitation in recommending varmeco - the overall package is just right."
Felix Möller
Heating engineer
"I am more than satisfied with varmeco, especially because of their innovative strength and affinity for technology. One example is a project in Flörsheim, where we were able to achieve high temperatures without any problems thanks to varmeco's eXergiemaschine - something that would be difficult with other manufacturers. Overall, I can recommend varmeco to anyone who values quality and innovation. The products are technically demanding, but for customers who are looking for the best, they are just right."
Wolfgnag Schüll
Owner Schüll GmbH
"varmeco is a very competent partner for us. One example of a project was an apartment building with eight apartments, where we found an optimum solution for water heating despite limited electricity and space thanks to the eXergiemaschine as a booster. I have never seen this booster function of the eXm in any of our competitors. Many can sell, but when there are problems, only a few can act quickly and competently. I would recommend varmeco without question."
Andreas Andresen
Engineer at Rolf Petersen GmbH

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